Supply Chain Optimization

Supply chain optimization elevates the flow of goods, information, and capital across the value chain to reduce costs, improve service levels, and increase operational agility. Catalant Experts blend hands-on experience as former corporate operators with high-end consulting methodologies to:

Improve end-to-end visibility from raw materials to customer

Reduce total landed costs while maintaining service levels

Build resilient networks capable of adapting to disruption

APPROACH

Transform Supply Chains from Cost Centers to Profit Engines

01

Baseline current state

Conduct diagnostics across planning, sourcing, and logistics to benchmark performance and identify improvement areas.

02

Set clear targets

Define performance targets that support broader financial and operational goals while acknowledging constraints.

03

Develop optimization scenarios

Apply digital-twin modeling to simulate sourcing, inventory, network, and operating model alternatives, stress-testing each against demand, supply, and geopolitical volatility.

04

Design implementation roadmap

Isolate critical levers offering highest ROI and strategic fit, creating a pragmatic, phased implementation plan with clear milestones and ownership.

05

Execute targeted pilots

Launch controlled implementations to validate key initiatives, demonstrate value, and de-risk broader execution through measured scaling.

06

Drive ongoing improvement

Implement KPIs and control towers with dashboards to enable adaptive decision-making.

WINNING TOGETHER

Supply Chain Optimization in Action

Manufacturing Network Redesign
More Success Stories

A leading plumbing supplies manufacturer operated a costly, rigid network vulnerable to disruption. They needed to optimize operations and evaluate near-shoring opportunities to reduce costs while maintaining or improving service levels.

 

Catalant Experts defined trade-offs across cost, service, and risk with leadership and operations teams. Product flows, labor and logistics costs, and sourcing impacts were analyzed. Network design modeling created scenario simulations, resulting in recommendations for a redesigned U.S. distribution footprint and Mexico near-shore manufacturing strategy.

Delivered transformational performance improvements:

 

  • 20% reduction in total network costs
  • Diversified risk through strategic near-shoring implementation
  • Created modular blueprint for future footprint optimization

Efficiency Improvement Program

A global consumer goods manufacturer facing a $25M shortfall in efficiency targets engaged Catalant Experts to conduct a comprehensive assessment of processes and execution capabilities. Within 12 weeks, the team identified over $50M in tactical and strategic savings opportunities, including SKU rationalization, manufacturing line reallocations, and warehouse footprint optimization. The business case was aligned with executive leadership, resulting in $15M in implemented savings within the first fiscal year while enhancing S&OP processes and cross-functional alignment.

Global Retail Supply Chain Transformation

A PE-backed retail brand struggling with high manufacturing costs and poor inventory management partnered with Catalant Experts to execute a comprehensive supply chain transformation. The initiative transitioned manufacturing from high-cost regions to Southeast Asia, centralized procurement, and implemented enhanced forecasting systems. The results included a 23% reduction in manufacturing costs, 16% decrease in logistics expenses, and 15% faster transit times, while maintaining OTIF performance and improving budget accuracy to within ±5% of projections.

FEATURED EXPERTS

Supply Chain Optimization Experts

Jay J.

Ex-McKinsey expert leading process improvement and operational transformations

20+ years optimizing operations across Fortune 500 and PE portfolio companies in technology, industrials, and consumer goods. Delivers margin improvements through logistics redesign, fulfillment network optimization, inventory rebalancing and EBITDA-focused process optimization.

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Denis G.

Ex-Accenture, Capgemini, and PwC supply chain transformation leader

15+ years optimizing global supply chain networks and operating models across F500 companies. Delivered over $100M in operational value through process alignment, organizational design, and implementation of advanced analytics.

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Charlie K.

Global supply chain leader specializing in cost reduction and operational efficiency

30+ years transforming complex supply chains across manufacturing and logistics. Delivers award-winning results through strategic sourcing and digital transformation—consistently achieving double-digit cost savings and service improvements.

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Convert your supply chain from constraint to competitive advantage.